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Saturday 20 October 2018

What are the key areas to watch out for when buying a second-hand crop sprayer

 

Sprayer boom
Sprayer boom
Controls
Sprayer boom
Derek Casey

Derek Casey

As soil temperatures increase over the coming weeks, attention will turn to planting. This week I take a look at some of the things to watch out for if in the search for a decent second hand crop sprayer.

It's well and good getting a bargain, but not at the expense of a sprayer that doesn't function when required. Would you be confident looking at a used sprayer and checking the parts that can typically give trouble? Irrespective of marque most brands of sprayer share the same types of systems so the areas of concern will be similar.

The main areas to look at are the type of pump, the boom and nozzle quality, and the controls (specifically whether they are electric or manual). If a farmer/dealer is serious about selling a sprayer, he will hitch it on a tractor and run it for you. This will show the condition of the pump as well as the state of the nozzles. It will also identify any leaks on fittings and show where there are cracks in pipes.

Pump

The heart of the sprayer is the pump. There are three types of pumps; Diaphram piston pumps, piston pumps and centrifugal pumps. Piston pumps and centrifugal pumps can do a higher amount of acres before they need maintenance. If the oil in the pump is a creamy colour then the pump needs to be reconditioned.

This can be easily identified by a sight glass fitted on most sprayers or by check by examining the dipstick. If the sprayer is suffering from abnormal pressure, it may be down to: damage to the diaphragm, valves or seals in the pump.

Alternatively, it may be caused by a blocked valve or inlet pipe. For those buying privately, it would pay to have some cash in reserve in case the pump would need to be reconditioned.

Nozzles

Check the sprayer for wear on the nozzles. If you don't know the history of the machine, replace all the nozzles. Wear on nozzles can be identified by an uneven spray pattern. Failure to replace these faulty nozzles will compromise output and waste expensive chemical. It is also worth checking the filters for the nozzles as well, as these may need to be replaced.

Boom

Check the condition of the boom. A crack in the structure of the boom, rust and play in the hinges and joints of a sprayer are the main things to watch out for. Too much play in the boom will mean poor distribution of chemical. Fold out the boom and measure the height of the boom at different points. Height difference should be less than +/- 60mm. On used sprayers, damage would normally occur from the boom hitting off obstacles in the field. In general though, booms are strong. Check that the break back mechanism is working. If it is seized, it can result in further damage in the event that the boom hits an obstacle. It's also important to check if the boom pipes are firmly attached to the boom.

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Controls

Depending on the sprayer spec, the controls will either be manual or electric. These can make a big difference in the price of a used sprayer. Choosing between manual or electric depends on the workload you have for the machine.

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Controls

Make sure all controls work properly. The electrics on a sprayer are not usually a concern, but they do benefit from minding. A spray of WD40 will drive out moisture.

Tank and Chassis

Tanks on a sprayer are generally durable. Check the frame supporting the tank, particularly for rust and cracks. On basic sprayers, all boom forces (forward and back/up and down) will affect the chassis; watch for cracks. Check that the boom suspension works. Smaller, 12m sprayers do not really need boom suspension but it is essential on 18m+ booms. If the sprayer has a winch raise or hydraulic boom raise, check that it is working properly. Also, note the condition of the roll wear pads. These prevent the boom from tilting from side to side too much.

Most sprayer tanks will be made from either polypropylene or fibreglass. Watch out for tiny fissure cracks on plastic tanks. This is a reaction to UV rays from being left outside. While these cracks can look harmless, they can develop into larger fissures. If buying a used sprayer try and get one that was stored under cover. Newer plastic tanks have higher resistance to UV rays. With fibreglass tanks, if you can detect a strong smell of chemical there is a chance that it is suffering from chemical retention. Check the condition of the intake filter as well - it may need to be replaced.


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